Automatic Panel Bender for Precision Metal Bending Solutions

Product Description

Product Description

 

Rongwin Super-automatic Servo Bending Center CNC Panel Bender
Rongwin panel bender bending center adopts a full servo system. Unlike traditional bending machines, the bending machine mold needs to be pressed down against the fixed part of the bending machine, but the bending work is completed by the blade. During the bending process, the plate The material holder fixes the plate. The blade can be bent up or down in different shapes. First, one side is bent outward, and then it is automatically bent inward. These different actions are controlled by the servo electric drive device, which can ensure the highest positioning accuracy in the bending sequence and bring the best bending effect.

Products application

Introduction to CNC Panel Bending :

The flexible bending center focuses on solving various complicated sheet metal and bending problems in metal forming. Through multi-axis concurrent linkage, sheet metal operations are automatically completed, and the dependence on molds and labor is resolved from a technical perspective, which effectively improves production efficiency and reduces production costs.Easily realize the arc, press dead edge, back shape, closed shape and other complex sheet metal bending requirements.

The flexible bending center can be widely used in the field of steel cabinet shells (file cabinets, tool cabinets, outer shields, electrical cabinets, communication cabinets, gas cabinets, water meter cabinets...), kitchen utensils (refrigerators, air conditioners, stoves...) , Furniture, ventilation, refrigeration, purification, door industry, decoration, elevator and other related metal forming fields.

The Flexible Panel Bender bends the sheet metal with one universal tooling, able to bend various complex shapes. It can fold 90 angle, non 90 angle, circular ARC, positive/negative and other complex shapes, now days flexible  panel bender become more and more popular in the metal forming field of different industries and different workpieces.

Here listed some typical applications:

Servo fiexible bending center body,it adopts high-strength steel plate for overall welding,with stable structure and long serving life. Heat treatment removes internal strees,has strong rigidit and heavy tonnage, ensures the long-term stability of machine tool ac-curacy,and improves the bending accuracy ,reliability and durability of machine tool.
 

Core Components

 Machine structure:
 

The frame is welded by carbon dioxide shielded welding, which has many advantages such as stable welding process, no internal defects, and minimal spatter.

The frame adopts a high- precision temperature- controlled furnace, which is tempered, heat-treated, annealed and modulated according to the temperature curve corresponding to the material, which ensures the lasting stability of the overall accuracy of the machine tool.

 

CNC system-Control system:

Touch click graphical programming, easy to operate.
Real-time display of programming bending results, what you see is what you get.
Support a variety of processes, complex angles/hemming/arcs/ special actions and other complex actions are formed in one step.
Support the handwheel simulation function to ensure that there will be no interference and collision during the debugging process.
Support 3D graphics import function in STEP format, start processing directly after importing.
Using DELEM-LINUX operating system, can realize instantaneous shutdown.

Product features

High strength frame:

The frame adopts an open "C" structure, which is good for opening. The frame is made of steel structural parts, and after welding, the internal stress is removed by tempering the large tempering furnace. By finite element analysis, the frame has high strength and low deformation

Press tooling:

realizes reliable compaction by servo-driven screw driving connecting rod, and can realize reliable clamping of plates of different materials and thickness.

Positioning pushing device:

will place the plate to be folded in the X and Y directions, which can realize the pre-positioning between the plate and the machine tool. There are two groups of positioning blocks, which can locate the corner and the edge respectively. The  combination has nine positioning functions, and the Y direction of the  left and right positioning seat can be adjusted (+50mm) to adapt to the positioning function of various sheets.

Rotating device:

Rotating device realizes the rotation of the rotating block by servo driving motor and reducer The high precision encoder realizes closed-loop control, and the rotation accuracy is stable and reliable.

The servo drive motor:

The servo drive motor drives the precision ball screw to achieve stable and reliable feeding accuracy. The C frame is analyzed and optimized by finite element analysis, and the moderate lightweight achieves the balance between rigidity and high efficiency.

Controller:

1.2D draw directly  
2.Real time simulation display of bending process
3.Short responding time, the system will automatically active different processing data for different bending line
4.Support complicate bending angles, HEM and ARC, up and down bending without re-load.
5.Real time compensation
6.Hand Wheel mode as standard
7.3D drawing (.step) input.

Smart Control system:

Rongwin's brand-new self- developed full-servo CNC system has seamless and coherent movements, leading the world in work efficiency, and independently designed hardware circuit boards with lead-free soldering and surface immersion gold processing technology, which is stable and durable. Abundant interfaces are reserved to support CNC, PLC, robot, etc. Provide partners with free lifetime system upgrade services.

Automatic Load / Unload Solution:

Certifications

Items	RWA02-1000X	RWA02-1400X	RWA05-1400PC1	RWA05-2000PC1	RWA05-2500PC1
Max. bending speed	0.2 second/time	0.2 second/time	0.2 second/time	0.2 second/time	0.2 second/time
Max. bending width	1000mm	1400mm	1400mm	2000mm	2500mm
Bending hight	170mm	170mm	170mm	170mm	170mm
Rated voltage	380v	380v	380v	380v	380v
Motor total power	25Kw	34Kw	38Kw	77Kw	79Kw
Average power	about 1.1Kw	about 1.5Kw	about 1.9Kw	about 2.6Kw	about 2.9Kw
Noise	about 50dB	about 50dB	about 50dB	about 50dB	about 50dB
Machine size	285*150*280cm	365*190*290cm	440*190*290 cm	510*265*330 cm	565*300*340 cm
Total machine weight	about 7t	about 10t	about 15t	about 18t	about 23t
Max. bending thickness (thicker panel customizable)	UST 515N/mm2 304 stainless steel 1.0mm	UST 515N/mm2 304 stainless steel 1.0mm	UST 515N/mm2 304 stainless steel 1.5mm	UST 515N/mm2 304 stainless steel 1.5mm	UST 515N/mm2 304 stainless steel 1.5mm
	UST 410N/mm2 cold panel 1.2mm	UST 410N/mm2 cold panel 1.2mm	UST 410N/mm2 cold panel 2.0mm	UST 410N/mm2 cold panel 2.0mm	UST 410N/mm2 cold panel 2.0mm
	UST 265N/mm2 aluminum panel 1.6mm	UST 265N/mm2 aluminum panel 1.6mm	UST 265 N/mm2 aluminum panel 3.0mm	UST 265 N/mm2 aluminum panel 3.0mm	UST 265 N/mm2 aluminum panel 3.0mm
Minimum panel thickness	0.35mm	0.35mm	0.35mm	0.35mm	0.35mm
Four sides forming, minimum inner	140*210mm	140*210mm	140*190mm	140*190mm	140*190mm
Double sides forming minimum inner	140mm	140mm	140mm	140mm	140mm
Max. bending size	1000*1000mm	1400*1400mm	1400*1400mm	2000*1500mm	2500*1500mm
Axis quantity	Standard synchronized 9 axis	Standard synchronized 9 axis	standard synchronized 15 axis	standard synchronized 15 axis	standard synchronized 15 axis
Power horn blank holder	optional	optional	optional	optional	optional

 

Company Profile

Founded in 2017 years ,Nanjing RONGWIN Machinery Technology Co., Ltd is focus on press brake manufacturing and a professional one-stop smart custom metal solution service supplier . We are committed to building a strong Chinese metal working machinery and spare parts supply Chain System .

We have a dream "Let China's one-stop smart custom metal solution serve the world " and "We want to become a respected Chinese press brake manufacture,live 100 years " That's why we're always tring to keep our users satisifed .

we are specialized at metal working machinery and spar parts, like press brake, panel bender,fiber laser cutting machine, shearing machine, rolling machine, V grooving machine, hydraulic press, power press, ironworker, notching machine, tube cutting machine,tube bending machine ,HVAC Dust Machine, punching die, blades, kinds of toolings, etc. We can give customer all the aspect solutions for the metal industry fabrication machinery. We can guide customers for choosing their metal processing equipment so that customer can get the most cost-effective solution by our guide. Meanwhile we also can do O E M & O D M service. We have professional engineer support, high efficiency sales team and competitive price , we design our machine in a top class level which makes our machine in a good looking appearance , due to the good after sale service and reliable quality, we have sold to many foreign customers, they like our machines, they usually buy from us not only one time, now we already sold to more than 70 countries, including Europe, South America like Brazil, U S A, Canada, Russia, Vietnam, Pakistan, Australia ,New Zealand, Africa, Middle East country etc. After several years' development, We already applied some patent, and also got CE certificate and SGS for Press Brake, Laser Cutting machine,Panel Bender,V grooving machine etc, we will grow up together with our customer's support, we believe that our company will have a bright future.

Please trust ROGNWIN .We are always trying to make you satisifed .

Packaging & Shipping

FAQ

1.Can you supply the relevant documentation?
Yes, we can provide most documentation including Certificates of Analysis  / Conformance; Insurance; Origin, and other export documents where  
required.
2.What is the average lead time?
For samples, the lead time is about 7 days. For mass production, the lead time is 20-30 days after receiving the deposit payment. The lead times become effective when (1) we have received your deposit, and(2) we have your final approval for your products. If our lead times do not work with your deadline, please go over your requirements with your sale. In all cases we will try to accommodate your needs. In most cases we are able to do so.
3.What kinds of payment methods do you accept?
You can make the payment to our bank account, Western Union or PayPal: 30% deposit in advance, 70% balance against the copy of B/L.
4.What is the product warranty?
We warranty our materials and workmanship. Our commitment is to your satisfaction with our products. In warranty or not, it is the culture of our company to address and resolve all customer issues to everyone's satisfaction.
5.Do you guarantee safe and secure delivery of products?
Yes, we always use high quality export packaging. We also use specialized hazard packing for dangerous goods and validated cold storage shippers for temperature sensitive items. Specialist packaging and non-standard packing requirements may incur an additional charge.
6.How about the shipping fees?
The shipping cost depends on the way you choose to get the goods. Express is normally the most quickest but also most expensive way. By seafreight is the best solution for big amounts. Exactly freight rates we can only give you if we know the details of amount, weight and way. Please contact us for further information.